시흥 기업거래 장터

Ansung ST Co., Ltd

machinery & heavy equipment031-488-9875

Company Info Other Product

WarriorModify Date : 2018-11-12 16:41:14

■ Major Facilities

Classification	Type / capacity	characteristic
Thermal spray facility	HVSFS	Inorganic Ball Thin Film Spray Coating Layer
	HVOF spray equipment	High speed powder spraying device
	Plasma Spraying Equipment	VPS	Plasma Sprayer in Vacuum
		APS	Atmospheric Plasma Spraying Equipment
	ARC spray equipment	Wire spraying device using arc as heat source
	GAS spraying device	Wire spraying device using gas flame as heat source
Short facility	Steel grit SiC, AI203	40 tons or large area pipe blasting capacity Large area (12㎡) flat plate blasting ability
Polishing device	1,000Ø × 3,500L Large Diameter Film Type Supper polishing	SNK64 NC Machine More than 2,000Ø Ra 0.04 or less
Measurement and Inspection Equipment	Roughness measuring instrument Coating Thickness Gauge Large Diameter Micrometer Infrared temperature measuring instrument Induction Electric Tester	Measurement of dimensions and measurement of physical and electrical properties of thin films
Other	Vacuum impregnation chamber drive for large roll coating	400Ø × 1,200L 4,000Ø × 7,000L (50ton)

■ Champion Principle

Molten Particle Flight

Molten particles spray

Impulse adhesion on the surface

Impact on Surface

Heat diffusion cooling

Transfer heat

Sintered

Solidify and contract

■ Cross-sectional structure of spray coating

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■ Spraying Process

■ What is cutting edge thermal spraying technology

The most economical and widely applied high performance surface coating technology

This is the technology that sprays the material onto the surface of the parts by selecting the most suitable material for the function and quality characteristics required on the surface of the parts . In recent years, the facilities require small, thin, light and long-lasting performance. Only inexpensive and high quality products that meet the requirements can survive the competition.

The most economical and widely applicable field for these needs.

In addition, it is environmentally friendly to be replaced by plating technology , and it is a technology that is guaranteed for a long time (over 50 years) by overcoming the corrosion resistance limit of organic room paint .

■ Champion Features

It is irrelevant to the base material such as metal, nonmetal, ceramic, plastic and wood.

· Coating materials can coat almost all materials such as metals, ceramics, cemented carbides and resins.

· The thermal effect on the base metal when coating is not around 100 ℃ and there is no dimensional or metallic deformation.

· There are no restrictions on the dimensions of the parts, and on-site construction is also possible.

Only the required parts of the parts can be selectively applied, and multiple functions can be assigned to a part at the same time.

Fine pores in the coating layer provide excellent thermal shock and lubrication characteristics.

· Surface processing can be freely adjusted from mirror processing to rough condition.

■ Spraying Effect

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■ Type of spray: Plasma spray

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Generated from inert gas by Non-Transfered Arc

Inject the coating material into the plasma flow ( speed : Mach 2, center temperature : 16,500 ° C) ,

It is a coating method that melts instantaneously and spray-bonds the completely melted powder spray material at high speed to form a film .

As a sprayed material is a metal , non-metal , ceramics ( mainly metal oxides , carbides ), Cermet extensively and , excellent wear resistance , heat resistance , corrosion resistance , electrical conductivity , shielding , radio waves radiated , it is possible to obtain an excellent coating film, such as development and carbide , The surface temperature of the workpiece during spraying is controlled to within 100 ° C so that all substrates can be coated .

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◎ Application

1. Various of fiber Roll, Various Guide Ryu

2. Calendar roll, Gloss machine roll, Stone roll, Dryer roll of paper industry

3. Roll, various pump / valve parts , back-up roll in steel and non-ferrous industry

4. Various computer parts and robot parts of electronic industry

5. Power of other industries , glass , cement , printing , other machinery parts , far infrared heater

6. Electronics , Semiconductor , Insulation Products in Production Equipment , Tray, Etching Equipment Parts , LCD Panel

7. Chemical Industry Pump sleeve, Mechanical seal, Piston plunger , etc.

■ Type of Spraying: Vacuum Plasma Spraying

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Vacuum thermal spraying (VPS) is sprayed in the air (APS) and classified and , in an oxygen-free vacuum atmosphere or a specific gas atmosphere with equipment capable of performing the plasma spraying , Aerospace , Energy and Environment , the semiconductor industry, including state-of-the-art science and technology resistant , This equipment can produce thin films for wear and insulating parts .

By oxygen-free environment, or create a thin film using a plasma in a particular gas atmosphere, as well as providing an environment to inherently exclude the formation of the oxide , and from a variety of sources to protect the thin film formation process , the density of the tissue To increase .

Internal drive apparatus were developed the turning device and the gun feeding device to enable the thin film formed of the sizes in the small chamber , to improve the efficient use of space in the meantime commercial vacuum chamber , by softening a vacuum chamber space , maximize space utilization To install various accessory equipment .

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◎ Application

1. Insulation coating of combustion equipment such as aircraft

2. Oxide free metal coating

3. Low pore ceramic coating

■ Type of spraying: high speed spraying

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Discharged from Rocket combustion chamber under high pressure ( combustion pressure : 13 Bar)

Pole of the supersonic Jet flow ( speed :. 2100m / sec or more ) heating , softening of the thermal spray material by a maximum collision kinetic energy by the acceleration energy (Soften) new spraying method to form a coating film of extremely dense high density by and Acceleration Is .

Thermal spraying materials are mainly composed of low melting point metals , nonmetals , cemented carbides (WCs), and metal boron compounds , and the thermal spraying speed ( speed : 900m / sec. Or more ) is extremely high, resulting in short stay times in the air. of Physical properties ( oxidation , alteration ) is rarely ,

A hard and dense cemented carbide (WC: DPH300 1400) with a high density ( less than 0.5% porosity ) can be obtained .

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◎ Application

1. Various special rolls of textile , paper industry

2. Various special rolls, molds, liners, rolled rolls, etc. in the steel industry

3. Rolls for cold rolling and hot rolling in nonferrous industry

4. Injection / extrusion screw, various rolls of plastic industry

5. Mechanical seal, Plunger, Piston Rod, etc.

6. Heavy Industry - Large Engine Valve, Generator Turbine Blade

7. electronics industry - OA based Blade

■ Spray Type: Nano Powder High Speed Spray

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◎ Suspension Champion Figure

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Warrior and advantages of the multilayer film , the pores in the coating disadvantages (Pinhole) in a way that reduces the , Nano Powder for Coating possible if , Nano Particle Powder is the cohesive force is increased, as an extension of the surface area of the fluidity is extremely low that the biggest problem Is .

In the spray system, the raw material hopper must be transported to Torch (Gun) in order to spray .

For this Nano suspended particles (Suspension) so to increase the fluidity in the raw material hopper Torch (Gun) sikimeuro transferred to Nano Powder can be sprayed a .

Dense electrode films of various materials (<1 ㎛ ) as obtained by allowing the effect of the characteristics of the thin film electrode on a number of new technology, and to contribute to commercialization ,

We will contribute to the localization of various products by applying the inorganic ceramic layer to the electric and electronic parts .

HVSFS to secure the equipment , to contribute to pioneering new fields of application warriors .

◎ Application

1. Ceramic thin film , high quality decoration

2. Participate in the development of new materials

3. Electrical and electronic applications

-Induction Heater

Susceptor

ElectroStatic Chuck

■ Type of Champion: Gas Flame Champion

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Acetylene + oxygen (3100 ° C), propane + oxygen (2700 ° C) by the combustion of the heat source , various kinds of metals , a method of spraying to the alloy wire rod is continuously form a film .

New machine parts improve performance and wear-resistant or corrosion-resistant parts can achieve new performance at low cost, making them suitable for a wide range of industries .

The simple facilities make it easy to carry out field work .

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■ Type of thermal spray: Arc thermal spray

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By spraying with ARC as the heat source, the film is more dense and harder .

A high-performance powder an amorphous coating of a wire (CoredWire), Stellite , NiCr alloy , it is possible to coat the high-functional materials such as cemented carbide with low price wear resistance , corrosion resistance , as well as heat resistance, electric properties are also thermal spray technique to give .

In particular , it can work effectively on large areas , large facilities , and large- scale products, and it is suitable for thick film rearrangement because it is easy to manage low temperature during rearrangement .

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■ Type of Champion: Self-Aligned Alloy Champion

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Ni-Cr, Co-Cr, and a WC- containing material as a main component, and a magnetic alloy powder made by adding B and Si as a fluxing agent is melt-sprayed using a flame of oxygen + acetylene ( hydrogen ) as a heat source which form the sprayed layer, and then , 1010 ° C ~ 1180 ° C by the molten material at , a method of and simultaneously form an alloy layer at the interface with the base material to form a coating of hard metal .

B and Si reduce the metal oxides in the thermal sprayed layer to B2O and SiO2 and float to the surface of the thermal sprayed layer to obtain a dense coating without pores , especially for the purpose of wear resistance . In recent years, remelting in vacuum minimizes deformation of the substrate .

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◎ Application

1. Textile , Paper Industry Knife holder of chipper, Chipper disk, Conveyor Components , Spindle, Bobbin , etc.

2. steel , various non-ferrous industry Roller, Universal-coupling / Spindle, various Pump / valve parts , can ( oil ) pressure Plunger, Fan Blade

3. Thermo-couple, injection / pressure screw, piston rod, pipe elbow, various pump / valve parts in petroleum , chemical industry

4. Various pump / valve parts of electric power , guide vane, turbine liner, runner, etc.

5. Nuclear other industries , development of marine , vehicle , vessel , printing , and other , mechanical parts, etc.

6. Capstan and guide roll of electric wire , new factory

■ Type of Champion: Special Champion Technique

□ Antirust TSA, TSZ, TSAZ

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Antirust 50 tons heavy weight . Zn, Al, rust of the zinc aluminum alloy other organic Paint has excellent durability and can not be compared with the room hearing , then anti-corrosive by metallizing 100 stocks in preservation ability . In particular , applications are expanding to offshore structures and power transmission structures .

Paint (Paint) In the case of five , while with the durability of a year or less , rust Knight 50 has the durability over the years .

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◎ Possesses construction ability to satisfy the following international specifications

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□ Very Large Yankee Dryer Metalizing

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Headquartered construction is 50 3660D * 3100L dry tonne roll of the steroid series , equipped with an installation for coating or driving AMOLED porous and family .

Coating materials available in 13Cr (HRC40), 30CrSteel (HRC55-60), and carbide (HRC65) applications are available .

‧ We have the ability to construct the foundry Yankee Dryer in the paper mill .

‧ that maximize efficiency , Steel Dryer to apply to , Roll of sleep extension , increase productivity , to increase efficiency, thermal management , you can recover your investment at an early stage .

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□ Liquid Ceramic Coating

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We use inorganic ceramics as a material, and we have anti-corrosion coatings and far-infrared radiation ceramics and apply them to drying, heating, and cooking products.

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□ Release coating

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When dealing with adhesive materials in the production process, the need for release during the following processes arises:

· Prevents attachment to equipment or equipment

· The work is entangled due to the low speed of separation from the mechanism or equipment when the rotation or speed is increased

· When mold and molding are to be separated easily after molding

◎ To solve this problem

When managing the surface condition of equipment or equipment

When coating high release material

When a review is required to apply and release the release material, improvements can be taken.

□ On-site construction for emergency failure recovery

When an industrial facility suddenly stops working due to a breakdown, and if the breakdown site cannot be dismantled and needs to be taken on site, there are times when emergency recovery is required. Our long experience in the field has the ability to respond by applying thermal sprays on the spot when the core parts of an industrial facility are stopped due to wear or failure.

◎ Site construction tips